the restoration continues ...... with the control panel! torn overlay, full of rust - here's what i started with




on most parts of the panel, the overlay peels off easily

on others i have to use the proper tools

done!

ok, this is as back-to-basics as it might get

all the metal parts get the usual powdercoating treatment - even the joystick parts which won't be visible. that's a lot of parts for one joystick by the way ...


i'm having troubles reassembling the joystick

! this is how the pieces are supposed to go on the joystick shaft ...

... but as you can see the rubber centering grommet won't slide in far enough because the shaft is too thick in the middle!

here's the solution: parts of the old centering grommet were still on the shaft, completely rusted in. it blended in perfectly with the shaft, that's why i didn't notice that. with some wd-40 and a lot of brute force, i was finally able to remove the rest


the shaft gets its anti-rust treatment and some nice shiny polish - looking much better now!

i managed to find a nice replacement overlay with the original midway copyright message (no namco twobits s***) - this is going to look kickass on the powdercoated control panel!

running around the overlay are those pellets that pac-man has to eat during gameplay with the large hexagonal power pellets in the corners

in four spots of the overlay the screws holding the panel in place go directly through those power pellets, which means that the pellets are actually missing if i simply put in the screws! have a look at this test i did with blackened screws. although this is what it looked originally (although i don't know if the screws were silver or black), i'm not happy with that - pac-man needs to have his power pellets!


so here's my solution for that:
step 1: paint the screws yellowit took me three different spray cans to find the correct yellow color. i couldn't take the yellow from the sides, because that one is different from the overlay yellow, but in the end i succeeded!

step 2: print out some power pellet templates in the correct size on adhesive vinyl
step 3: cut out those templates
step 4: apply them on top of the yellow screws
step 5: "shoot" the screws again - this time with black
step 6: carefully remove the templates
step 7: dance around in joy because of the fantastic results!

step 8: install them on the control panel

and here's the control panel after its complete makeover!



JUST PERFECT - don't you think?
to be continued ...