Dragon's Lair Fans - Arcade Lifestyle

General Chat => Technical Area => Topic started by: EvilCensor on July 02, 2014, 05:50:40 PM

Title: Opinion: Wizard of Wor PSU
Post by: EvilCensor on July 02, 2014, 05:50:40 PM
Hi, I have bought a Wizard of Wor upright (my first) cabinet that was sold as not working and would really like to restore this (having played the C64 conversion to death in the early 80's).

The voltages coming from the PSU PCB seem to be fluctuating wildly and the large 20000 mF cap appears to be leaking, I appreciate that the game boards and other parts may have been damaged (I will deal with this later).

My first question of what will probably be many is what is the opinion of people here - should I buy a repair kit to restore the original PSU board, or go via a modern Switching PSU and Midway adapter?  And which would be less likely to damage future game boards? - which is my main concern.

Title: Re: Opinion: Wizard of Wor PSU
Post by: level42 on July 02, 2014, 08:09:09 PM
I'm in favor of fixing original PSU's.
Title: Re: Opinion: Wizard of Wor PSU
Post by: EvilCensor on July 02, 2014, 08:43:44 PM
Thanks for your reply but isn't there something to be said for the long-term reliability of a modern switching PSU?  I mean I have a set of replacement cards coming shortly (just incase) for the game logic - but obviously I can't keep replacing these boards :-\

Or do I just need to go about replacing the caps on the PSU every few years (I'm assuming these are the cause of the unstable power readings)?
Title: Re: Opinion: Wizard of Wor PSU
Post by: level42 on July 02, 2014, 11:12:14 PM
Every few years is not necessary. Replacing them after 30 years may be needed though yes.

I personally just check all the caps with an ESR meter and keep the good caps (usually the big one's are OK, but not always of course).

If you want to, go cap-kit to be bullet-proof and google for any well-known troubles with that kind of PSU.

IMHO a well refurbished conventional PSU is more reliable than a modern-day switching PSU. They are also easier to fix.

Plus there is the originality factor.
Title: Re: Opinion: Wizard of Wor PSU
Post by: Etienne MacGyver on July 03, 2014, 09:43:04 AM
I agree 100%

rebuild that sucker  :D  ;)
Title: Re: Opinion: Wizard of Wor PSU
Post by: Tyrem on July 03, 2014, 09:58:15 AM
Wiz is a great machine... but it has to run the original hardware to capture the real spirit!
Title: Re: Opinion: Wizard of Wor PSU
Post by: Luigi on July 03, 2014, 10:57:10 AM
(sometimes I'm really confused by the multiple meanings of 'appreciate'  ::) )


While there are replacements for the Midway PSUs (small PCBs to connect to the game-boards and a regular switcher) I chose to use the original PSU of my Journey instead. It was dirty and rusty, but worked. But even if not, I at least would have tried to have it repaired. If I were you, I'd keep it as original as possible.

Hell, I even think about leaving the original controlpanel and bezel though I already bought repros  ::)
Title: Re: Opinion: Wizard of Wor PSU
Post by: EvilCensor on July 03, 2014, 04:34:01 PM
Thanks for the replies, going for the rebuild - in truth that is more appealing to me.  Was just worried about a future failure killing the game.

Apologies Luigi - I used the word 'appreciate' there to mean 'I accept', 'Understand' or 'I am fully aware'.. not "woohoo my boards are fried!" ;D
Title: Re: Opinion: Wizard of Wor PSU
Post by: Etienne MacGyver on July 03, 2014, 05:26:23 PM
Was just worried about a future failure killing the game.

Thats the beauty of this hobby !  :D ;D ;D ;D
Title: Re: Opinion: Wizard of Wor PSU
Post by: level42 on July 03, 2014, 06:46:52 PM
Amen.
Title: Re: Opinion: Wizard of Wor PSU
Post by: Luigi on July 03, 2014, 07:21:35 PM
Apologies Luigi - I used the word 'appreciate' there to mean 'I accept', 'Understand' or 'I am fully aware'.. not "woohoo my boards are fried!" ;D

Eh?

That was no offense against you. 'Appreciate' HAS multiple meanings :)
Title: Re: Opinion: Wizard of Wor PSU
Post by: EvilCensor on July 03, 2014, 07:25:06 PM
Yup, no big issue.

Awaiting parts now :)
Title: Re: Opinion: Wizard of Wor PSU
Post by: smarty on July 03, 2014, 09:42:12 PM
So are these Midway cabs known to have often failing PSU's? WOR is on my hit list as a cab I want, great game.

I'm all for keeping cabs original, with the only exception in my collection being Pole Position which is known to draw a heavy load off the two ARII PSU's and failing often. I fitted a Switcher PSU in a tasteful way without cutting existing cables and am happy with the results.

I'd rebuild the existing PSU (Which you seem to be doing) before looking at alternatives.

Regards, Mart.
Title: Re: Opinion: Wizard of Wor PSU
Post by: Belike on July 03, 2014, 11:14:19 PM
Do you have  a pic from your PSU?
Title: Re: Opinion: Wizard of Wor PSU
Post by: EvilCensor on July 04, 2014, 03:53:38 AM
Yes, when my Wiz arrived I took the back off and found the PSU board out of its slot laying across the transformers :'(

(http://www.evilcensor.com/WizOWor/images/arrival003.jpg)

A close-up of the actual board..

(http://www.evilcensor.com/WizOWor/images/arrival006.jpg)
Title: Re: Opinion: Wizard of Wor PSU
Post by: level42 on July 04, 2014, 01:12:37 PM
Better replace those leaking cats ASAP :) !
Title: Re: Opinion: Wizard of Wor PSU
Post by: EvilCensor on July 07, 2014, 11:42:31 PM
Uh-oh, a couple more questions.. before I replace caps etc. on the PSU PCB - and risk a known working gameboard set :o

I'm wondering if one of the transformers needs replacing (the one leading to the game boards - the "MT87").

As you can see in the following picture the posts are rated at (my readings to the right):

14.5 - reads at ~15.0
9 - reads at ~10.5
0
14.5 - reads at ~11.63
0
12 -reads at ~12.96

Q1: Are these readings reasonable/okay? (using a cheap multimeter atm -Innova 3320).
Q2: Are the two 0 posts interchangeable when taking readings?.. I'm guessing not ???
Q3: In the last picture down below you can see what it looks like, would this be considered in bad shape - or does visual appearance mean little with these?

(http://www.evilcensor.com/WizOWor/images/MT87/mt87rear.jpg)

The schematic shows:

(http://www.evilcensor.com/WizOWor/images/MT87/mt87sch.jpg)

Top view of the MT87 (looks a little rough - what do you think?):

(http://www.evilcensor.com/WizOWor/images/MT87/mt87top.jpg)

Thanks for your patience ;D
Title: Re: Opinion: Wizard of Wor PSU
Post by: Laszo on July 08, 2014, 12:17:54 AM
It look perfectly normal and the reading are within specs. You should also check your outlet voltage if it is 230 volt and your primary wire is at 220 volt you should get slightly higher values. These trafo's are using oiled paper as a isolator... That always looks like this. The two zero's are, as you can see on different windings. so you should measure the relative voltage between the right lugs. So the 0 with the yellow green wire is paired with the white green wire. In between should be about 12 volt ac.
Title: Re: Opinion: Wizard of Wor PSU
Post by: EvilCensor on July 08, 2014, 12:37:22 AM
Thanks for the reply - I'm in the US so the outlet should be ~120V.
Title: Re: Opinion: Wizard of Wor PSU
Post by: Laszo on July 08, 2014, 09:37:20 AM
Thanks for the reply - I'm in the US so the outlet should be ~120V.

So if your secondairy output is to low go to 110 or 115 if it is to high go to 127.

Your wall outlet is 120? Which lug on the primairy side is connected, 115?


It is also good to realise that the power goes to the regulator board which can handle the tollerance and stil give a clean output for your gameboards.
Title: Re: Opinion: Wizard of Wor PSU
Post by: EvilCensor on July 09, 2014, 05:01:58 AM
Thanks for the reply - it's connected to 115.

Hope I'm not irritating anyone asking so many questions - but yeah.. I have another.

Today I used the Kit Bob Roberts supplies to rebuild the 90411 PSU board.. and two "trimmer pots" were part replaced in the process (not sure why the third wasn't included. I tested the PSU and was pleased to say that not only did it fail to blow-up but it also seemed to yield the approximate correct voltages.

Readings I'm getting from the PSU (that would go to game boards) are:

On the -5 I'm getting -5.73
On the +12 I'm getting +12.23
On the +5 I'm getting +4.95
On the other +5 I'm getting +4.95

Q1. How close to -5, +5 and +12 should I be.. is slightly over better than under or dead on?
Q2. Also there is a yellow ground cable coming from the AC filter.. it's going nowhere but looks like it's supposed to be attached to something - I can't find any info on what though (maybe the game board cage?) :-[

(http://www.evilcensor.com/WizOWor/images/B000/gndcable.jpg)

From the manual it looks like that GND cable attaches somewhere behind the game cage (to the right) - likely?

(http://www.evilcensor.com/WizOWor/images/B000/gndcable4.jpg)
Title: Re: Opinion: Wizard of Wor PSU
Post by: Laszo on July 09, 2014, 08:32:30 AM
No problem. Normally all metal parts in a device should be grounded. This is to make sure that for example coindoors and other metal parts are always save to handle. There should be a ground wire that is running through your cab and this  wire should be connected to al the metal parts. The yellow lug is the starting point. As long as the ground wire is running through your cab it is ok to connect this yellow ground lug anywhere in the chain.


The voltages look ok but I suppose that you have messured with the other boards not connected. It could be that some voltage go a bit lower under stress. Anyway they are within the limits so you can savely move on.

Title: Re: Opinion: Wizard of Wor PSU
Post by: Laszo on July 09, 2014, 08:40:33 AM
Did you test the pots with no boards connected? You should see the voltages move up and down by turning the pots. Try to get al voltages within a 10% margin and then move on to connect the other boards.
Title: Re: Opinion: Wizard of Wor PSU
Post by: level42 on July 09, 2014, 10:26:58 AM
With all respect but you admitted at having a cheap multimeter so how reliable are these values ?

The +5V is a bit too low. You need to hook up the PCB and then find measuring points for +5V and GND. Measure between these two and adjust the 5V slowly and carefully to about 5,1 V.
Title: Re: Opinion: Wizard of Wor PSU
Post by: EvilCensor on July 09, 2014, 06:02:18 PM
The PSU board was tested without the game boards connected - looking over the schematics I see that the ground cable is supposed to be connected to the game board cage.

The lines coming from the PSU and going to the game board are:

GND
GND
GND

-5V
RESET
+12V
+5V
+5V


The RESET is reading 5.05V - does anyone know if it should it be that high?

The meter doesn't seem too bad, have a replacement coming Friday however.
Title: Re: Opinion: Wizard of Wor PSU
Post by: Laszo on July 09, 2014, 08:55:00 PM
Reset 5v in normal operation is correct, when connected to ground for an instant your cpu will reset.
Title: Re: Opinion: Wizard of Wor PSU
Post by: EvilCensor on July 09, 2014, 09:25:10 PM
Thank you, appreciate all the help so far.

Well the game boards appear to be dead (which isn't a surprise) - and fault finding there isn't going to happen with my level of expertise lol.. still waiting for new working set to arrive.
Title: Re: Opinion: Wizard of Wor PSU
Post by: Laszo on July 10, 2014, 01:54:01 AM
Thank you, appreciate all the help so far.

Well the game boards appear to be dead (which isn't a surprise) - and fault finding there isn't going to happen with my level of expertise lol.. still waiting for new working set to arrive.

Coaching that kind of repair over the forum will be a challenge  :P
Title: Re: Opinion: Wizard of Wor PSU
Post by: ajhippel on July 28, 2014, 02:28:09 PM
Thank you, appreciate all the help so far.

Well the game boards appear to be dead (which isn't a surprise) - and fault finding there isn't going to happen with my level of expertise lol.. still waiting for new working set to arrive.

on the game  board there are only the 2 i/o customs and the sc-01 voice chip that can not repaired...
all the other chips are standard logical chips

try to swap the identical i / o chips... this might help.

if this does not, i can offer you repairing them (if the custom chips are ok)

(due programming the online-savekit for gorf or wizard of wor, i made a lot of experiences in repairing game-boards, ram-cards, pattern-boards etc)

Greetings
Jochen